Infatuation Rules
Photo: KoolShooters
Increased bond strengths are the major element that has made composites successful and predictable. These materials are also more polishable and are available in a wide range of shades. This is important considering patient desires to make teeth look as white as possible.
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Read More »High thermal residual stresses between the metal and porcelain can lead to failure. If the metal and ceramic have largely different thermal expansion coefficients, the two materials will contract at different rates during cooling and large thermal residual stresses will form along the metal-ceramic interface. If these stresses are very high (whether tensile or compressive), the porcelain will crack and/or delaminate from the metal. Even if these stresses do not cause immediate failure, they can still weaken the bond, and lead to delayed failure. To avoid these problems, porcelains and alloys are formulated to have adequately matched thermal expansion coefficients. Most porcelains have coefficients of thermal expansion between 13.0 and 14.0 × 10−6/° C, and metals between 13.5 and 14.5 × 10−6/° C. The difference of 0.5 × 10−6/° C in thermal contraction between metal and porcelain causes the metal to contract slightly more than does the ceramic during cooling. This condition places the porcelain under slight residual compression, which makes it less sensitive to the tensile stresses induced by mechanical loading. A metal-ceramic bond may fail in any of three possible locations (Figure 11-10). Knowing the location of failure provides considerable information on the quality of the bond. The highest bond strength leads to failure within the porcelain when tested (see Figure 11-10, C); this is observed with some alloys that were properly prepared with excellent wetting by the porcelain and is also called a cohesive failure. Testing these high-strength specimens using the push-through shear test shows that the bond strength is approximately the same as the shear strength of the porcelain. Another possible cohesive failure is within the oxide layer (see Figure 11-10, B). Failures occurring at the interface between metal and oxide layer (see Figure 11-10, A) are called adhesive failures and are commonly observed with metal alloys that are resistant to forming surface oxides, such as pure gold or platinum, and exhibit poor bonding. Base-metal alloys commonly exhibit failures within the oxide layer if an excessively thick oxide layer is present.
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